Alloy- and route-specific
Controlled thermal condition
Specify final material condition and required records
METAL ADDITIVE · DMLS / SLM · POST-MACHINING · INSPECTION
Metal 3D Printing Services for Complex, High-Value Parts
Manufacture complex metal parts that are difficult, inefficient or impossible to produce through conventional machining alone.
- DMLS / SLM laser powder-bed fusion
- Aluminum, stainless steel, titanium and nickel alloys by review
- Prototypes and low-volume complex parts
Encrypted upload · Confidential handling · Engineer review
MANUFACTURING ROUTEAM + CNCPRINT / FINISH / VERIFY
DMLS / SLMPOWDER-BED FUSION
AM + CNCHYBRID MANUFACTURING
4+ALLOY FAMILIES
QAPROJECT-SPECIFIC EVIDENCE
GEOMETRY MUST CREATE VALUE
Choose Metal Additive for the Complete Manufacturing Advantage
Mockup evaluates geometry, alloy, quantity, support strategy, thermal processing, machining, finishing and inspection before confirming the route.
GEOMETRY / ALLOY / POST-PROCESSING / INSPECTION01 / PROCESS FIT
Is Metal 3D Printing the Right Process for Your Part?
Metal additive creates the most value when the geometry itself provides a reason to print. Greater design freedom does not mean every metal component should be printed.
Metal 3D Printing
CNC Machining
MOVEMENT
Layer-by-layer powder-bed fusion
Material removed from billet or bar
COMPLEXITY
Complex internal and consolidated geometry
Accessible prismatic and rotational geometry
SURFACE QUALITY
Near-net surfaces planned for finishing
Direct route to precision surfaces
EFFICIENCY
Supports and powder removal must be designed
Workholding and tool access must be planned
BEST FOR
High-value complex metal parts
Blocks, plates, shafts and housings
COST & INVESTMENT
Economics driven by complexity and quantity
Economics driven by stock, cycle time and setups
02 / APPLICATION VALUE
Use Complexity as an Advantage
Metal additive is strongest when geometry improves function, reduces assembly or unlocks a route conventional manufacturing cannot reach.
01
Internal Channels
Cooling circuits, hydraulic and pneumatic passages, heat exchangers and conformal cooling systems—with powder evacuation and inspection access designed in.
- TYPICAL PARTS
- Cooling circuits · manifolds · heat exchangers
03 / DMLS & SLM
Evaluate the Actual Production Configuration
DMLS and SLM are commercial terms for closely related laser powder-bed fusion processes. Machine platform, alloy, powder specification, parameters, orientation, thermal treatment and qualification matter more than the label alone.
- 01
Confirm alloy, machine, parameter set and final material condition.
- 02
Build orientation, supports, thermal processing, machining and inspection belong in one plan.
- 03
Agree records and acceptance evidence around the actual application risk.
04 / METAL MATERIALS
Match Alloy, Build Route and Final Condition
Each alloy changes support strategy, thermal management, heat treatment, machining and qualification.
01
Aluminum
Low mass and useful thermal behavior for housings, heat exchangers, robotics and manifolds.
- GRADES / OPTIONS
- AlSi10Mg and related alloys by review
05 / POST-PROCESSING
Plan the Printed Part and Its Final Condition Together
Most metal additive projects require a coordinated sequence after the build. Critical interfaces are commonly created or restored through CNC finishing.
IMAGEFINISHAPPLICABLE MATERIALSCOLOR / APPEARANCEPROCESS NOTES
Printed metal components
Cleaned near-net surface
Design supports for access and practical removal
Critical bores, faces, threads and datums
Precision functional interfaces
Print machining stock around controlled features
Project-dependent alloys and applications
Qualified final condition
Availability and acceptance criteria confirmed by review
06 / PRODUCTION CHAIN
From Metal Powder to a Finished Part
Treat printing as one stage in a controlled manufacturing chain.
DfAM Review
Review geometry, material, orientation, channels, powder evacuation, machining datums and inspection.
Build Preparation
Select orientation, generate supports and plan allowance, nesting and traceability.
Metal Printing
Build layer by layer under the selected process conditions and records.
Thermal & Support Removal
Coordinate stress relief, plate separation, heat treatment, HIP and blasting as required.
CNC Finish Machining
Create datum surfaces, bores, threads, sealing faces and critical profiles.
Final Verification
Inspect against agreed dimensional, material, surface, mechanical and NDT requirements.
07 / QUALITY & QUALIFICATION
Define Evidence from Risk and Function
The control plan may include powder-lot traceability, machine and parameter status, build and thermal records, coupons, dimensional evidence, CT or other NDT. Scope is agreed for the actual part, alloy, equipment and route.
- ✓Traceability
- ✓Dimensional inspection
- ✓Material and thermal records
- ✓CT / NDT by technical suitability
08 / DESIGN FOR METAL ADDITIVE
Print, Post-Process and Inspect as One Design Problem
Good DfAM balances build success with downstream removal, machining and verification.
Design around build orientation
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Plan internal powder removal
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Add machining stock where precision matters
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Control unsupported geometry
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Remove unnecessary solid mass
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Design supports for removal
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
Design for inspection
Resolve this requirement against the actual CAD model, alloy and complete manufacturing route.
09 / PROJECT EVIDENCE
Metal Additive Manufacturing Project Examples
Representative routes; final material, process and evidence are confirmed for each project.
Conformal-Cooled Tool Insert
Tool or maraging steel · internal cooling geometry · heat treatment · finish-machined tooling surfaces.
Lightweight Structural Bracket
Titanium or aluminum · topology-optimized mass reduction · machined mounting features.
Internal-Flow Manifold
Stainless, aluminum or nickel alloy · integrated passages · port machining · CT, flow or leak verification.
10 / HYBRID MANUFACTURING
Printing Is Only One Part of the Route
Mockup coordinates build preparation, metal printing, thermal processing, support removal, CNC finish machining, surface finishing and project-specific inspection.
Upload CAD for review↗METAL AM + CNC + VERIFICATIONCONNECTED CAPABILITIES
What engineers ask.
Is DMLS the same as SLM?+
They commonly describe closely related laser powder-bed fusion approaches. The machine, alloy, powder specification, parameter set and qualification route matter more than the commercial label.
Are metal-printed parts ready directly from the machine?+
Often not. The route may include stress relief, plate and support removal, heat treatment, HIP, blasting, polishing, CNC machining and finishing.
Can metal 3D printing hold CNC-level tolerances?+
Where CNC-level precision is required, machining allowance is normally printed around critical features and finish-machined afterward.
Can internal channels be inspected?+
Depending on geometry and requirements, verification may use CT, flow, pressure, leak or another method planned during design.
What files should I provide?+
Send a STEP or STP model and drawing, plus material, quantity, application, critical dimensions, surfaces, thermal treatment, finish and inspection requirements.
METAL ADDITIVE MANUFACTURING REVIEW
Get my metal 3D printing quote ↗Send your CAD model and drawing.
We will compare metal printing, CNC machining, hybrid AM + CNC and other suitable routes from geometry, material, quantity, interfaces and inspection.