ENGINEER REVIEWED01
Spur Gear Machining
External and internal straight-tooth gears for compact drive systems.
CNC GEAR MANUFACTURING · SMALL BATCH · TOOTH INSPECTION
Custom CNC Gear Manufacturing
Coordinate gear blanks, tooth generation, heat treatment, finishing and inspection for custom prototypes and small-batch geared components.
- Drawing-defined manufacturing route
- Prototype through repeat production
- Inspection evidence available by agreement
Upload STEP or Parasolid files with a controlled PDF drawing, material, quantity, finish and inspection requirements.
CUSTOMBUILD TO PRINT
PROTOSMALL BATCH
HEATROUTE CONTROL
GEAR DATAINSPECTION
PROCESS BEFORE MACHINE
Engineer the route around the feature most likely to fail.
Coordinate gear blanks, tooth generation, heat treatment, finishing and inspection for custom prototypes and small-batch geared components. Mockup connects DFM, process selection, workholding and inspection before material is released.
01 / CAPABILITIES
Manufacturing Capability Built Around the Critical Feature
Each route is reviewed from the drawing, functional datums, material behavior, quantity and required evidence.
ENGINEER REVIEWED
ENGINEER REVIEWED02
Helical Gear Manufacturing
Right- and left-hand helix forms reviewed for lead and mating requirements.
ENGINEER REVIEWED03
Bevel & Worm Components
Specialist or multi-axis routes selected from actual tooth geometry.
ENGINEER REVIEWED04
Precision Gear Blanks
Bores, journals and faces controlled before tooth generation.
ENGINEER REVIEWED05
Heat-Treated Gears
Allowance, distortion and post-treatment finishing planned in advance.
ENGINEER REVIEWED06
Prototype & Small Batch
Flexible manufacturing routes for validation, replacement and repeat needs.
02 / PROCESS SELECTION
Select the Route From the Functional Risk
Compare manufacturing routes against geometry, material, quantity and the feature that controls acceptance.
Flexible CNC route
Dedicated gear cutting
MOVEMENT
Digital programming
Hob, shaper or broach
COMPLEXITY
High variety
Repeat tooth generation
SURFACE QUALITY
Prototype friendly
Tool-dependent geometry
EFFICIENCY
Lower dedicated tooling
Higher setup commitment
BEST FOR
Custom and small batch
Sustained repeat volume
COST & INVESTMENT
Flexible economics
Volume economics
03 / CONTROLLED WORKFLOW
From Drawing Review to Delivered Evidence
Keep engineering assumptions, revision and acceptance criteria connected throughout the order.
Engineering Review
Confirm geometry, material, quantity, CTQ features and open questions.
Route & Workholding
Choose operations, tools, datums, fixture strategy and inspection points.
Machining & Control
Run the approved sequence with in-process checks where risk requires them.
Final Verification
Inspect the delivered condition and supply agreed records.
04 / TECHNICAL RANGE
Capability and Specification Reference
These values define the review inputs. The approved quotation and drawing control final capability.
SpecificationDescription
Gear familiesSpur, helical, bevel-related, worm and drawing-defined forms
Tooth definitionModule/DP, tooth count, pressure angle, helix data and quality grade
MaterialsAlloy steel, stainless, aluminum, bronze and engineering plastics
Thermal routesThrough hardening, carburizing, nitriding or induction by specification
InspectionTooth size, pitch, lead, profile, runout and functional checks as agreed
ProductionPrototype, replacement, small batch and repeat programs
05 / QUALITY CONTROL
Build Inspection Into the Manufacturing Route
A result is useful only when the functional requirement and the evidence used to accept it are aligned.
A result is useful only when the functional requirement and the evidence used to accept it are aligned.
- ✓Blank datumsControl bore, faces and journals before tooth generation.
- ✓Thermal planningPreserve allowance for distortion and final finishing after hardening.
- ✓Tooth evidenceSelect measurements that match the stated gear standard and grade.
- ✓Assembly relationshipVerify runout and tooth geometry from functional rotating datums.
06 / DESIGN FOR MANUFACTURING
Design Decisions That Improve Process Stability
Resolve access, datum and inspection questions before manufacturing release.
Name the standard
State module or DP, pressure angle, grade and governing specification.
Provide tool clearance
Review shoulders, hubs and root access before selecting a cutting route.
Plan hardness early
Heat treatment changes stock allowance, sequence and inspection.
Share mating context
Center distance, load, backlash and contact requirements guide decisions.
07 / PART APPLICATIONS
Where This Capability Creates Value
Manufacturing routes are adapted to the functional geometry and program stage.
01 / ROUTE
Automation Drives
Indexing, motion and transmission gears for industrial equipment.
02 / ROUTE
Robotic Mechanisms
Compact geared joints, actuators and custom drive components.
03 / ROUTE
Replacement Gears
Drawing-controlled or verified reverse-engineered parts for maintained equipment.
ENGINEERING REVIEW
Get a custom gear quote
Upload the current 3D model and controlled drawing with material, quantity, finish, critical characteristics and inspection requirements.
Upload CAD files↗Custom CNC Gear Manufacturing questions, answered.
What gear types can Mockup manufacture?+
Projects can include spur, helical, bevel-related, worm and other drawing-defined geared components after route review.
Do you support small-batch gears?+
Yes. Flexible CNC routes are considered when dedicated high-volume tooling is not economical.
Can heat treatment be included?+
Yes. Allowance, distortion control, hardness verification and final finishing are planned as one route.
What is needed for a quote?+
Provide tooth count, module or DP, pressure angle, helix data, quality grade, material, hardness, datums, quantity and inspection scope.
SPECIALTY CNC ENGINEERING REVIEW
Upload my files ↗Get a custom gear quote
Send the complete CAD package and identify the features that control fit, motion, sealing, appearance or performance.