SEMICONDUCTOR · VACUUM · PRECISION · CONTAMINATION CONTROL

Semiconductor Parts Manufacturing

Mockup manufactures components for semiconductor equipment, wafer handling, vacuum systems and process automation. CNC machining, sheet metal fabrication, finishing and assembly are coordinated around precision interfaces, surface requirements and production repeatability.

  • CNC machining for complex equipment components
  • Aluminum, stainless steel, copper and engineering plastics
  • Vacuum, sealing and motion-system interfaces
  • Prototype through repeat production

Send your CAD, drawings, material specifications and critical requirements for manufacturing and engineering review.

SEMICONDUCTOR / VACUUM PRECISIONSemiconductor wafer positioning stage
CONTROL · SEAL · REPEAT
Vacuum interfacesSEALING CONTROL
Multi-axis CNCCOMPLEX GEOMETRY
Surface conditionPROCESS CONTROL
Prototype → repeatPROGRAM SUPPORT
01 / WHY MOCKUP FOR SEMICONDUCTOR

Why Manufacture Semiconductor Parts With Mockup?

Semiconductor equipment combines precision motion, vacuum environments, thermal management and contamination-sensitive hardware.

Mockup connects manufacturing, finishing and inspection so these requirements remain controlled from prototype through repeat production.

Precision Interfaces

Control sealing surfaces, bearing locations, alignment datums, hole patterns and mating features according to drawing requirements.

Complex Machining

Multi-axis CNC supports vacuum components, chambers, manifolds and equipment parts with deep pockets, internal features and multiple critical faces.

Surface Control

Coordinate machining with anodizing, electroless nickel, passivation, polishing and other specified treatments.

Material Options

Manufacture aluminum, stainless steel, copper, PEEK, PTFE and other engineering materials used throughout semiconductor equipment.

Prototype to Production

Move from engineering prototypes into repeat builds while carrying approved revisions, materials and inspection requirements forward.

Integrated Manufacturing

Combine machining, sheet metal, finishing, hardware installation and mechanical assembly through one project workflow.

10+ YearsMANUFACTURING EXPERIENCE
10,000+PROJECTS DELIVERED
100+COUNTRIES SERVED
Prototype → ProductionMANUFACTURING SUPPORT
02 / SEMICONDUCTOR EQUIPMENT PARTS

Semiconductor Equipment Prototyping and Manufacturing

Semiconductor manufacturing equipment contains mechanical systems for positioning, vacuum control, gas delivery, thermal management and wafer handling.

Mockup supports prototype and production components using precision machining, fabrication and finishing. Critical sealing surfaces, motion interfaces and assembly datums can be controlled around the finished equipment.

Approved manufacturing information can then be carried into repeat releases as equipment programs scale.

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EQUIPMENT HARDWARE / 25 PART TYPES

What Kind of Semiconductor Parts Can We Make?

Vacuum ChambersProcess ChambersWafer ChucksWafer Handling ComponentsEnd EffectorsRobot ComponentsLoad-Lock ComponentsGas ManifoldsValve BodiesVacuum FlangesPump ComponentsSealing PlatesCooling PlatesCold PlatesHeat SinksHeater PlatesPrecision StagesMotion ComponentsSensor MountsOptical MountsEquipment FramesEquipment PanelsElectronics HousingsFixturesCalibration Tooling
03 / SEMICONDUCTOR MANUFACTURING

Match the Process to the Equipment Component

Select the manufacturing route around geometry, material, surface condition, vacuum interfaces and production stage.

5-Axis CNC Machining
01 / ROUTE

5-Axis CNC Machining

For chambers, manifolds and complex equipment components with features across multiple faces and demanding positional relationships.

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CNC Milling
02 / ROUTE

CNC Milling

For wafer-handling components, plates, stages, mounts, cooling components and structural hardware.

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CNC Turning
03 / ROUTE

CNC Turning

For vacuum fittings, shafts, bushings, rings and rotational components requiring controlled diameters and concentricity.

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Sheet Metal Fabrication
04 / ROUTE

Sheet Metal Fabrication

For equipment frames, panels, guards, cabinets, electronics housings and supporting structures.

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Engineering Plastics Machining
05 / ROUTE

Engineering Plastics Machining

For PEEK, PTFE, POM and other polymer components used for insulation, low-friction interfaces and specialized equipment functions.

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Assembly
06 / ROUTE

Assembly

Combine manufactured parts, seals, hardware, inserts and purchased components into mechanical subassemblies according to project scope.

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04 / SEMICONDUCTOR

Materials &
Surface Finishes

Material and surface condition can affect vacuum performance, corrosion resistance, particle generation, thermal behavior and equipment life.

High-purity metal component for semiconductor equipment
MATERIAL SYSTEMS

Materials

Aluminum 6061 and 6063, Stainless Steel 304 and 316, Copper C110, PEEK, PTFE and POM.

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Polished semiconductor process components
VACUUM & SURFACE CONTROL

Surface Finishes

Anodizing, hard anodizing, electroless nickel, passivation, electropolishing, polishing, bead blasting and chemical conversion coating.

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05 / SEMICONDUCTOR EQUIPMENT DEVELOPMENT

From Equipment Prototype to Repeat Build

Development route: Prototype → Functional Build → Verification → Pilot Build → Repeat Production.

01PROGRAM STAGE

Engineering Prototype

Produce parts for mechanism development, equipment packaging and initial assembly evaluation.

02PROGRAM STAGE

Functional Build

Validate vacuum interfaces, motion relationships, thermal components and equipment integration.

03PROGRAM STAGE

Verification Build

Freeze critical datums, materials, surface requirements and inspection characteristics.

04PROGRAM STAGE

Pilot Build

Establish repeatable machining, finishing, cleaning and inspection methods across a controlled quantity.

05PROGRAM STAGE

Repeat Production

Carry approved manufacturing information into subsequent equipment builds and spare-part releases.

06 / SEMICONDUCTOR MANUFACTURING CHALLENGES

Where Semiconductor Equipment Parts Need More Control

Vacuum performance, precision motion, thermal management and contamination requirements depend on coordinated geometry, materials, surfaces and handling.

01

Vacuum & Sealing Interfaces

Flange faces, O-ring grooves and sealing surfaces need controlled geometry and surface condition to support the specified sealing system.

02

Large Precision Components

Chambers, plates and stages may combine large envelopes with local precision features, creating challenges in fixturing and distortion control.

03

Thermal Management

Cooling channels, cold plates and heat-transfer interfaces require coordination between geometry, sealing and final assembly.

04

Surface Condition

Process-facing or vacuum-facing surfaces may require defined roughness, finishing and handling requirements.

05

Material Stability

Machining strategy and process sequence need to consider residual stress and distortion in large or heavily pocketed components.

06

Contamination Requirements

Cleaning, packaging and handling requirements should be specified according to the intended equipment environment.

07 / SEMICONDUCTOR QUALITY

Inspect the Interfaces the Equipment Depends On

CMM, surface measurement equipment, gauges and project-specific inspection methods can be applied according to drawing requirements. FAI, dimensional reports, material records and CoC can be provided where agreed.

CMM, surface measurement equipment, gauges and project-specific inspection methods can be applied according to drawing requirements. FAI, dimensional reports, material records and CoC can be provided where agreed.

  • O-ring grooves, sealing surfaces and critical bores
  • Hole position, threads, flatness and parallelism
  • True position, concentricity, runout and roughness
  • Cooling-channel interfaces and post-finish dimensions
  • Assembly datums and process-facing surfaces
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Precision sealing plate for semiconductor equipment
08 / FAQ

Semiconductor Manufacturing FAQ

Can Mockup manufacture semiconductor equipment components?+

Yes. Mockup supports mechanical components for vacuum, wafer handling, motion, thermal-management and equipment structures according to customer drawings.

Can you manufacture vacuum chambers and components?+

Yes, subject to design review. CNC machining can support chambers, flanges, sealing plates, manifolds and related vacuum-system components.

What materials are commonly used?+

Common materials include aluminum 6061, stainless steel 304/316, copper, PEEK, PTFE and other project-specified engineering materials.

Can you machine large aluminum plates and chambers?+

Yes, subject to part size and equipment review. Large components require additional consideration of fixturing, material stress, flatness and machining sequence.

Can surface finishing be included?+

Yes. Anodizing, hard anodizing, electroless nickel, passivation, polishing and other project-specific treatments can be coordinated with manufacturing.

Can you support repeat semiconductor equipment builds?+

Yes. Controlled drawings, material requirements, finishing specifications and inspection characteristics can be retained for repeat releases.

SEMICONDUCTOR MANUFACTURING REVIEW

Review the Interfaces the Equipment Depends On

Share your CAD, drawings, material specifications, surface requirements and production stage. Mockup will review manufacturing, finishing and inspection requirements.

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ENGINEERING REVIEWStart a semiconductor project