Build the tool around the product plan.
We align mold construction, cavitation, steel selection, gate strategy and automation with expected volume and product risk. DFM begins before tool release and continues through T1 samples, correction and production approval.
- 01Prototype and bridge tooling
- 01Single- and multi-cavity production molds
- 01Insert molding and overmolding
- 01Texture, color matching and secondary assembly
Solve defects before cutting steel.
Parting lines, draft, wall thickness, ribs, bosses, gates and ejection are reviewed together. Mold-flow analysis can be added when fill, weld lines, warpage or cooling present meaningful risk.
- 02Uniform nominal walls wherever possible
- 02Draft aligned to texture and draw depth
- 02Rib and boss ratios designed to reduce sink
- 02Critical dimensions planned around shrink and tool-safe adjustment
Bring us the hard part.
Share your CAD and requirements. An engineer will respond with the clearest path forward.
Start a project ↗What engineers ask.
What is the recommended wall thickness?+
It depends on resin and geometry. Many thermoplastics perform well between roughly 1.2 and 3.0 mm, but transitions should be gradual and validated for the selected material.
Do you provide T1 samples and inspection reports?+
Yes. Tool trials, sample review, dimensional inspection and correction cycles can be included before production approval.