Components for Demanding Environments
Manufacture housings, manifolds, structural parts and mechanical components around project-specific load, temperature and environmental requirements.
ENERGY · POWER GENERATION · RENEWABLES · THERMAL SYSTEMS
Energy Parts Manufacturing
Mockup manufactures custom parts and assemblies for power generation, renewable energy, energy storage and supporting equipment. CNC machining, sheet metal fabrication, casting, additive manufacturing, finishing and assembly support projects from engineering prototypes through repeat production.
- Components for solar, wind, power generation and energy storage
- CNC machining, fabrication and mixed-process manufacturing
- Metals and engineering plastics for demanding environments
- Prototype through repeat production
Send your CAD, drawings, material requirements and production stage for manufacturing and engineering review.
Demanding environmentsLOAD + TEMPERATURE
Thermal systemsFLOW + SEALING
Mixed processesPROGRAM FLEXIBILITY
Prototype → repeatPRODUCTION SUPPORT
01 / WHY MOCKUP FOR ENERGY
Why Manufacture Energy Parts With Mockup?
Energy equipment operates under demanding combinations of load, temperature, corrosion, pressure and long service cycles.
Mockup connects manufacturing, materials, finishing and inspection so critical requirements remain controlled from development through production.
Complex Machining
Multi-axis CNC supports impellers, manifolds, housings and components with deep features and complex geometry.
Mixed-Process Manufacturing
Combine CNC machining, turning, sheet metal, casting, additive manufacturing, finishing and assembly.
Prototype to Production
Build engineering prototypes in production-intent materials, then carry approved revisions into repeat production.
Large & Structural Components
Support equipment frames, mounting structures, enclosures and fabricated components alongside precision parts.
Quality & Documentation
Coordinate dimensional inspection, material records, FAI and project-specific documentation.
10+ YearsMANUFACTURING EXPERIENCE
10,000+PROJECTS DELIVERED
100+COUNTRIES SERVED
Prototype → ProductionMANUFACTURING SUPPORT
02 / ENERGY EQUIPMENT & PARTS
Energy Prototyping and Manufacturing
Energy systems depend on mechanical components that must perform under load, temperature changes, outdoor exposure, fluid handling and repeated operating cycles.
Mockup supports prototype, validation and production parts across renewable energy, conventional power generation, energy storage and supporting equipment.
Start an energy manufacturing project ↗ENERGY HARDWARE / 27 PART TYPES
What Kind of Energy Parts Can We Make?
✓Turbine Components✓Generator Components✓Impellers✓Pump Housings✓Pump Components✓Valve Bodies✓Manifolds✓Shafts✓Bearing Housings✓Gearbox Components✓Heat Exchangers✓Cooling Plates✓Cold Plates✓Heat Sinks✓Fluid System Components✓Solar Panel Hardware✓Solar Mounting Components✓Wind Energy Components✓Battery Housings✓Battery Trays✓Power Electronics Housings✓Inverter Housings✓Equipment Frames✓Control Enclosures✓Mounting Brackets✓Jigs & Fixtures✓Replacement Parts
03 / ENERGY MANUFACTURING
Match the Process to the Energy Component
Energy equipment includes everything from small fluid-control components to large structural assemblies. Manufacturing routes should follow the geometry, operating environment and production requirements of each part.
01 / ROUTE
5-Axis CNC Machining
For impellers, manifolds, housings and complex components with curved geometry, deep features or critical interfaces across multiple faces.
Explore service↗02 / ROUTE
CNC Milling
For mounting structures, valve bodies, manifolds, cooling plates, equipment components and precision interfaces.
Explore service↗
03 / ROUTE
CNC Turning
For shafts, bushings, fittings, sleeves and rotational components requiring controlled diameters and concentricity.
Explore service↗
04 / ROUTE
Sheet Metal Fabrication
For equipment frames, battery structures, enclosures, cabinets, guards, panels and supporting assemblies.
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05 / ROUTE
Die Casting
For aluminum and zinc housings and structural components when geometry and repeat volume justify production tooling.
Explore service↗
06 / ROUTE
Additive Manufacturing
For development hardware, complex fluid geometry, fixtures and low-volume parts where design flexibility is important.
Explore service↗
07 / ROUTE
Assembly
Combine machined, fabricated and purchased components into mechanical subassemblies according to project requirements.
Explore service↗04 / ENERGYMaterials &
Materials &
Surface Finishes
Material and finish selection should follow the actual load, temperature, corrosion and environmental requirements.
MATERIAL SYSTEMS
Materials
Aluminum 6061 and 7075; stainless 304 and 316; carbon, alloy and tool steels; copper, brass, Inconel, PEEK and PTFE.
View All Materials ↗
ENVIRONMENTAL PROTECTION
Surface Finishes
Anodizing, hard anodizing, passivation, electroless nickel, zinc plating, black oxide, powder coating, painting and bead blasting.
View All Surface Finishes ↗05 / FROM ENGINEERING PROTOTYPE TO REPEAT PRODUCTION
Manufacturing That Follows Energy Equipment Development
Development route: Prototype → Functional Build → Verification → Pilot Production → Repeat Production.
Engineering Prototype
Produce components for initial mechanical, fluid, thermal and assembly evaluation.
Functional Build
Use production-intent materials to evaluate load-bearing interfaces, sealing, thermal behavior and equipment integration.
Verification Build
Control critical dimensions, materials, finishes and inspection requirements during system testing.
Pilot Production
Establish repeatable manufacturing and inspection methods across controlled quantities.
Repeat Production
Carry approved revisions, material requirements and manufacturing records into subsequent releases.
06 / RENEWABLE ENERGY SYSTEMS
Manufacturing Across Renewable Energy Equipment
Renewable energy systems depend on mechanical components that must withstand load, weather, thermal cycling and long operating periods.
Solar Energy
Panel mounting hardware, tracking-system components, equipment housings, brackets, frames and power-electronics enclosures.
Wind Energy
Machined and fabricated components for gearing, rotor-related hardware, bearing systems, housings and mounting structures.
Hydroelectric Power
Components for turbines, generators, shafts, bearing systems, housings, valves and supporting equipment.
Energy Storage
Battery housings, trays, cooling plates, structural components and power-electronics hardware.
07 / THERMAL & FLUID SYSTEMS
Control Heat, Flow and Sealing Interfaces
Many energy systems depend as much on thermal and fluid management as on structural strength.
Cooling Plates & Cold Plates
Machined channels, sealing surfaces and thermal interfaces for batteries, power electronics and heat-generating equipment.
Heat Exchanger Components
Plates, manifolds, housings and supporting components manufactured around fluid and thermal interfaces.
Pumps & Impellers
Complex fluid-handling geometry requiring controlled rotational features, surfaces and interfaces.
Valves & Manifolds
Ports, sealing surfaces, threads and fluid passages manufactured around pressure and assembly requirements.
Thermal Interfaces
Flatness and surface condition controlled where components transfer heat to cooling systems or power electronics.
08 / WHERE ENERGY PARTS GET DIFFICULT
Reliability Starts at the Mechanical Interface
Energy components must continue performing through demanding loads, temperature changes, exposure and long service cycles.
High Loads
Turbine, generator and structural components may experience continuous or cyclic loading.
Temperature
Power-generation and energy-storage equipment can experience significant thermal changes.
Corrosion & Outdoor Exposure
Long outdoor service increases the importance of material and surface protection.
Fluid & Pressure Interfaces
Pumps, valves, manifolds and cooling systems depend on controlled sealing surfaces and ports.
Large + Precise Geometry
Frames, housings and plates may combine large dimensions with localized precision features.
Replacement & Service Parts
Long equipment lifecycles create demand for low-volume replacement components.
09 / ENERGY QUALITY
Inspect the Features That Control Equipment Performance
CMM, gauges and project-specific measurement methods can be selected according to component geometry and drawing requirements. FAI, dimensional reports, material records and CoC can be supplied where agreed.
CMM, gauges and project-specific measurement methods can be selected according to component geometry and drawing requirements. FAI, dimensional reports, material records and CoC can be supplied where agreed.
- ✓Critical bores, diameters, bearing and shaft fits
- ✓Concentricity, runout, flatness and parallelism
- ✓Hole and mounting-pattern position
- ✓Sealing surfaces, fluid ports and thermal interfaces
- ✓Surface roughness, wall thickness and post-finish dimensions
10 / ENERGY APPLICATIONS
Manufacturing Across Energy Systems
Prototype and production manufacturing across renewable energy, storage, generation and thermal systems.
Solar Power
Mounting components, tracking hardware, structural parts and electronics housings.
Wind Power
Housings, shafts, bearing components, gearbox hardware and maintenance tooling.
Hydroelectric Power
Turbine, generator, valve, pump and supporting mechanical components.
Battery Energy Storage
Battery structures, cooling components, housings, frames and power-electronics hardware.
Power Generation
Generator components, impellers, manifolds, housings, shafts and supporting equipment.
Thermal Management
Cold plates, heat sinks, heat-exchanger and fluid-management hardware.
Energy Equipment & Infrastructure
Frames, enclosures, fixtures, replacement parts and custom mechanical components.
Energy Manufacturing FAQ
Can Mockup manufacture renewable energy components?+
Yes. Mockup supports mechanical components for solar, wind, hydroelectric and energy-storage equipment according to customer drawings.
What energy components can you manufacture?+
Typical parts include turbine and generator components, impellers, pumps, valves, manifolds, shafts, housings, cooling plates, battery structures, frames and enclosures.
Can you manufacture energy prototypes?+
Yes. CNC machining, sheet metal fabrication and additive manufacturing support engineering prototypes and functional builds using production-intent materials.
Can you manufacture cooling plates and thermal components?+
Yes. Cooling plates, cold plates, heat sinks, manifolds and related components can be manufactured with critical thermal, fluid and sealing interfaces.
What materials are commonly used for energy equipment?+
Common options include aluminum, stainless steel, carbon and alloy steels, copper, nickel alloys and engineering plastics.
Can you support replacement parts for existing energy equipment?+
Yes, subject to available drawings, CAD or sufficient manufacturing information.
Can finishing be included?+
Yes. Anodizing, passivation, plating, powder coating, painting and other project-specific finishes can be coordinated.
Can Mockup support repeat production?+
Yes. Approved drawings, materials, finishes and inspection requirements can be carried into subsequent releases.
ENERGY MANUFACTURING REVIEW
Request an energy manufacturing review ↗Energy Manufacturing Review
Share your energy system, CAD, drawings, operating requirements and production stage. Mockup will review machining, fabrication, materials, finishing, critical interfaces and inspection requirements.